The production process of titanium alloy wire mainly includes the following steps:
1. Raw material preparation: The main raw material for titanium wire is titanium ingot. Firstly, the titanium ingot needs to be pre treated, including melting, forging and other processes, to ensure the purity and uniformity of the raw materials.
Smelting: Using titanium ore as raw material, the oxide in the ore is converted into a reducing agent through smelting methods such as sodium method, gas-phase reduction method, and alumina reduction method. Chemical reactions are carried out at high temperature and high pressure to extract titanium metal.
2. Wire drawing processing: Heating the raw materials and drawing them through a wire drawing machine, controlling the heating temperature and tension to turn the raw materials into slender titanium wires, in order to obtain products that meet the requirements of size and surface quality. Drawing is the process of gradually elongating and processing titanium ingots into fine wires of the desired diameter. It is necessary to control the drawing speed and temperature to ensure the quality of the titanium alloy wire.
3. Acid washing: The surface of the drawn titanium wire may have oxides or impurities, which require acid washing treatment to remove the surface oxide layer and impurities, and improve the surface smoothness and purity of the titanium wire.
4. Heat treatment: Titanium wire that has undergone acid washing treatment needs to undergo heat treatment to eliminate stress and improve the strength and toughness of the titanium alloy wire. The temperature and time of heat treatment need to be precisely controlled to ensure that the performance of titanium wire meets the requirements.
5. Surface treatment: The surface treatment of titanium alloy wire includes polishing, electroplating and other processes to enhance its surface glossiness and corrosion resistance, and improve its service life in practical applications.
6. Testing: Finally, it is necessary to conduct quality testing on the produced titanium alloy wire, including inspection of appearance quality, dimensional accuracy, chemical composition, and other indicators, to ensure that the titanium wire meets customer requirements and standards.
Shaanxi Chuanghui Daye Metal Material CO.,Ltd (Chdymetal )offers titanium alloy wire, pure titanium wire, straight titanium wire, titanium wire in coil ,with various size and grades, and we can provide customized service, welcome to contact if you have any requirements.